Nisthora for mining: fixed processing plant.
Crushers, screens, conveyors and mills work under some of the hardest conditions in industry. Nisthora watches their readings, records every stop with its reason, and warns which asset needs maintenance soon.
What gets in the way.
Hard wear
Liners, bearings, belts and gearboxes wear fast.
One stop stops the chain
If the primary crusher or main conveyor stops, the plant stops.
Remote and dusty
Assets are hard to reach and hard to inspect by eye.
What Nisthora connects to and measures.
Machines
- Primary and secondary crushers
- Screens
- Belt conveyors
- Ball and SAG mills
- Pumps and cyclones
- Thickeners
Readings
- Throughput (tonnes per hour)
- Motor current and power
- Bearing temperature and vibration
- Belt speed and alignment
- Mill load
- Run / stop state
Typical stop reasons
- Crusher blockage
- Belt fault
- Liner change
- Planned maintenance
- Feed shortage
- Power interruption
These are common examples. Each plant names its own machines and lines, and sets up its own stop reasons, in the words its team uses.
Records for every stop and reading
Every stop is logged with its reason, and every reading is kept in history for review.
A day with Nisthora
The main conveyor's drive bearing temperature rises over a week. The maintenance forecast shows the days left, and the bearing is changed in the planned weekly stop.
Example for illustration.
Built for plants like yours.
Live status of every asset
Running, stopped or offline, with its key readings, live on one screen.
Maintenance forecast
Which asset needs maintenance in the next 30 days, how many days are left, and why.
Anomaly detection
Flags readings that are not normal for that asset, even inside the limits.
Alerts
Limits on any reading, sent in-app, by email, SMS, push or webhook, with escalation.
Downtime analysis
Every stop with its reason and length, and a Pareto of the biggest causes.
Root cause and fishbone
Find why a problem keeps coming back, and prove the fix.
Energy
Power use per asset and per area.
Works with your controllers
OPC UA, Modbus, Siemens S7, EtherNet/IP, MQTT and HTTP.
See how Nisthora fits elsewhere.
Concrete batching plants
Each pour is a batch: mixers, conveyors and silos, watched live.
See howAutomotive and auto components
Stamping, welding, machining, paint and assembly lines, with OEE per station.
See howTyre manufacturing and retreading
Curing presses and extruders with fixed cycle times. A classic OEE fit.
See howSee Nisthora in a mining: fixed processing plant plant.
Book a demo. We will show you live data and talk through your machines, lines and shifts.
Book a demo