Nisthora for concrete batching plants.
Every pour is a batch cycle. Nisthora counts batches, records every stop, and watches mixers, conveyors and silos, so the plant keeps up with the trucks.
What gets in the way.
Trucks waiting
A stopped plant means trucks queuing and pours delayed on site.
Mixer wear
Mixer blades, liners and gearboxes wear with every batch.
Recipe variety
Many mixes in a day, each with its own cycle.
What Nisthora connects to and measures.
Machines
- Twin-shaft and pan mixers
- Aggregate conveyors
- Cement silos and screws
- Weigh hoppers
- Water and admixture dosing
- Loading points
Readings
- Batches completed
- Mixing cycle time
- Mixer motor current
- Weighing results
- Silo levels
- Run / stop state
Typical stop reasons
- Waiting for truck
- Material shortage
- Mixer cleaning
- Weighing fault
- Planned maintenance
- Mix change
These are common examples. Each plant names its own machines and lines, and sets up its own stop reasons, in the words its team uses.
Records for every batch
Each batch can be linked to its mix, cycle time, stops and readings.
A day with Nisthora
A plant's mixer motor current per batch is creeping up. Anomaly detection flags it, and mixer cleaning is planned before it affects the next morning's pours.
Example for illustration.
Built for plants like yours.
Live OEE per plant
Availability, performance and quality for every plant, live.
Tap-only machine panel
Operators press Start and Stop, and tap a picture for the stop reason.
Downtime Pareto
The few stop reasons that cost the most, sorted for you.
Maintenance forecast
Which plant needs maintenance in the next 30 days, and why.
Anomaly detection
Flags readings that look unusual for that plant.
Alerts
Limits on any reading, sent in-app, by email, SMS, push or webhook.
Root cause and fishbone
Find why a problem keeps coming back, and prove the fix.
Works with your PLCs
OPC UA, Modbus, Siemens S7, EtherNet/IP, MQTT and HTTP.
See how Nisthora fits elsewhere.
Mining: fixed processing plant
Crushers, conveyors and mills: health, stops and maintenance forecasts.
See howAutomotive and auto components
Stamping, welding, machining, paint and assembly lines, with OEE per station.
See howTyre manufacturing and retreading
Curing presses and extruders with fixed cycle times. A classic OEE fit.
See howSee Nisthora in a concrete batching plants plant.
Book a demo. We will show you live data and talk through your machines, lines and shifts.
Book a demo