Metal fabrication and CNC machining

Nisthora for metal fabrication and cnc machining.

CNC machines already know their cycle count, spindle load and alarms. Nisthora reads them directly, shows how much of each shift every machine really cuts metal, and warns before a tool or spindle problem stops it.

The challenge

What gets in the way.

Machines waiting, not cutting

Machines often sit waiting for setup, a program, material or an inspection.

Tool wear

A worn tool spoils parts. A broken one stops the machine.

Job shop variety

Many small jobs mean many setups.

On your shop floor

What Nisthora connects to and measures.

Machines

  • CNC lathes
  • Vertical and horizontal machining centres
  • Laser and plasma cutters
  • Press brakes
  • Welding sets
  • Grinders

Readings

  • Cycle or part count
  • Spindle load and speed
  • Run / idle / alarm state
  • Feed rate override
  • Coolant temperature
  • Energy use

Typical stop reasons

  • Setup
  • Waiting for program
  • Waiting for material
  • Tool change
  • First-off inspection
  • Machine alarm

These are common examples. Each plant names its own machines and lines, and sets up its own stop reasons, in the words its team uses.

Traceability

Usually none, unless your customer needs it

A job shop usually needs no batch tracing. When your customer's industry asks for material or heat lot tracing, Nisthora's batch records can hold it. Where you do not need batches, Nisthora still records each run behind the scenes.

A day with Nisthora

A machine shop puts every CNC on the shop floor board. The Pareto shows the biggest loss is Waiting for program, not breakdowns, so the fix is a change in how programs reach the floor, not a new machine.

Example for illustration.

How Nisthora helps

Built for plants like yours.

Live OEE per cnc

Availability, performance and quality for every cnc, live.

Tap-only machine panel

Operators press Start and Stop, and tap a picture for the stop reason.

Downtime Pareto

The few stop reasons that cost the most, sorted for you.

Maintenance forecast

Which cnc needs maintenance in the next 30 days, and why.

Anomaly detection

Flags readings that look unusual for that cnc.

Alerts

Limits on any reading, sent in-app, by email, SMS, push or webhook.

Root cause and fishbone

Find why a problem keeps coming back, and prove the fix.

Works with your PLCs

OPC UA, Modbus, Siemens S7, EtherNet/IP, MQTT and HTTP.

See Nisthora in a metal fabrication plant.

Book a demo. We will show you live data and talk through your machines, lines and shifts.

Book a demo