Nisthora for chemicals and petrochemicals.
Batch reactors and continuous units depend on pumps, compressors, agitators and heat exchangers staying healthy. Nisthora watches their readings, alerts on limits and unusual behaviour, and tells you which asset needs maintenance soon.
What gets in the way.
Process limits
Temperature and pressure must stay inside safe ranges.
Rotating equipment
Pumps, compressors and agitators are the most common cause of unplanned stops.
Batch recipes
Each recipe behaves differently, so a fixed limit is not always enough.
What Nisthora connects to and measures.
Machines
- Batch reactors
- Pumps
- Compressors
- Agitators and mixers
- Heat exchangers
- Dryers and centrifuges
Readings
- Reactor temperature and pressure
- Agitator speed and motor current
- Pump flow and discharge pressure
- Bearing temperature and vibration
- Batch step and duration
- Run / stop state
Typical stop reasons
- Planned shutdown
- Pump trip
- Cleaning between batches
- Waiting for raw material
- Utility failure
- Quality hold
These are common examples. Each plant names its own machines and lines, and sets up its own stop reasons, in the words its team uses.
Batch history with process readings
Each batch can be linked to its reactor, shift, stops and the full history of its process readings.
A day with Nisthora
A transfer pump's motor current and bearing temperature both start rising. Anomaly detection flags it, and the maintenance forecast gives the engineer the days left and the reasons, before the pump seizes mid-batch.
Example for illustration.
Built for plants like yours.
Live status of every asset
Running, stopped or offline, with its key readings, live on one screen.
Maintenance forecast
Which asset needs maintenance in the next 30 days, how many days are left, and why.
Anomaly detection
Flags readings that are not normal for that asset, even inside the limits.
Alerts
Limits on any reading, sent in-app, by email, SMS, push or webhook, with escalation.
Downtime analysis
Every stop with its reason and length, and a Pareto of the biggest causes.
Root cause and fishbone
Find why a problem keeps coming back, and prove the fix.
Energy
Power use per asset and per area.
Works with your controllers
OPC UA, Modbus, Siemens S7, EtherNet/IP, MQTT and HTTP.
See how Nisthora fits elsewhere.
See Nisthora in a chemicals plant.
Book a demo. We will show you live data and talk through your machines, lines and shifts.
Book a demo